Why use any external equipment at all? You can use the chess set itself to decide the setup. Just write something at the bottom of the white Pawns, and allow black player to shuffle them before the white player sets them up. The basic idea is to write on the Pawns what piece should be behind it. Because of the restrictions on King, Rook and Bishop placement you need a little refinement. The rule that King should be between the Rooks is easily enforced: you just swap it for the nearest Rook when this would not be the case.
To get the Bishops on different square shades, without biasing the probabilities, is more tricky. This is done by distinguishing Pawns for equal piece types. Instead of R, B and N we write R0, R2, B, B*, N0 and N1. B* would indicate the 'relocatable Bishop', which will have to be moved when the B and B* Pawn inadvertantly end up on the same color. To decide where to move it, we look under the left-most (a-side) Rook Pawn and Knight Pawn, and add the accompanying numbers. E.g. if we find R2 and N0, we get 2+0=2. This means the relocatable Bishop goes to the 2nd square opposite shade, counted from the a-side, and we swap it for the piece there. We do that before putting the King between the Rooks.
So the procedure gets as follows:
- Black shuffles the white Pawns, so white doesn't know what is on their bottom
- White places his Pawns on the second rank. (Black can in the mean time place his Pawns.)
- White looks at the bottom of the Pawns, placing the indicated pieces behind them
- If the Bishops are now on different square shade, we skip the next three steps
- We look under the Pawns in front of the a-side Rook and Knight, adding the numbers there to get N
- We identify which Bishop has the B* Pawn in front of it
- We swap that Bishop with the piece on the Nth square of opposite shade, counted from the a-side
- If the King is not between the Rooks, we swap it with the nearest Rook
- Black mirrors the white piece setup
You can streamline the procedure a bit by already noting the number when you place your first Rook and Knight, when you work from left to right, and refrain from placing the B* Bishop. After placing all pieces you are then left with a Bishop, and know whether this should go to the empty square, or a square of opposite shade indicated by the number you noted, the piece originally put there going to the square you left empty. After that you only have to correct the King placement, 2 out of 3 times.
Forget clumsy cards and rerolls of dices. With little money you can buy the right kind of dices, roll them all at once and set up the position.
Well, the easiest and cheepest way to randomize OTB chess today if you have a smartphone is to download chess960 app and it will show you a random position instantly. But if you don't want to use electronics, all you have to do is to buy the right kind of dices and it will be almost as simple.
Believe it or not, there actually exist 5-sided dices. They don't look well weighted, but they are.
So the easiest way is to buy three 4-sided dices of different colors, one 5-sided dice and one normal six sided dice. Throw all five dices at once and place out the pieces accordingly.
First you set up the bishops with the value of two of the three 4-sided dices. One for the squares ACEG and one for the squares BDFH (remember the Bishops always have to be on different colors).
Then read the normal six-sided dice to set up the Queen on one of the six available squares, count from A to H available squares only. Then read the 5-sided dice for one of the Knights. Then read the last 4-sided dice for the other Knight. Now there is three squares left. Place the King between the Rooks on those squares.
So this was the five dice approach to set up the board. I was thinking of how to reduce the amount of dices to a minimum and came up with a three dice system. The only problem was to translate the dice value to an understandable read of the setup. To do that, I had to buy two blank dices and paint values on them by hand. A lot of work, but I did it anyway and then I gave them to my local chess club so they would get used a lot.
So if you start by setting up the Bishops, there is actually 16 ways they can be set up, as they have to be on different colors. I bought a blank 16-sided dice and wrote all the combination of letters that they could be placed at (ie AB, BC, AH).
Now you set up the Queen. It's now six available squares for it, so just use a normal dice for that.
And after this, you have five available squares. You can put both Knights on these five squares in ten different ways. Since the Knights are identical to each other, it's not 5*4=20 combinations but (5*4)/2=10 combinations. For instance, the value 5/1 is the exact same setup as 1/5. I wrote all these combinations on a 10-sided dice with the highest value first. Count available squares from A to H).
Now there is only three available squares. Put King between Rooks and you're set.
The easiest way is of course to buy those five dices I first mentioned. There is no painting on dices needed, but I thought it was nice to have only three dices, and the local Chess club do like these dices I gave them