2.3 The height of the pieces, in descending height order, is as follows: King – 9.5 cm, Queen – 8.5 cm, Bishop – 7 cm, Knight – 6 cm, Rook – 5.5 cm and Pawn – 5 cm. These dimensions may differ by up to 10%, but the pieces must remain in descending height order.
2.4 The diameter of a piece's base should measure 40-50% of its height.
https://handbook.fide.com/chapter/StandardsOfChessEquipment2022
I've had a chuckle reading this and the other thread on dimensions.
Some of you guys are really overthinking it. Just go and turn/carve/print the dang things.
Food for thought 1: Different people have different preference to how crowded they like their boards.
Food for thought 2: Base diameter is closely linked to the shape of the rest of the piece, so one base won't fit every design.
Food for thought 3: You need to try out different sizes to see which one works better. Prototyping the design, putting it on the board and empirically coming to final dimensions is the only way to go. If you just design the set on paper, you'll have no idea how it feels in your hand, and you might even be surprised by how it looks in 3d in real life.
So apart from king's base being around 77% of the square, calculating any other precise measurements is a bit of a waste of time imho. Just get the proportions from a small sample of tournament sets and use them as your rough guidelines.
Most importantly, have fun.