Nice project and I sympathise with those trying to duplicate the work, hand soldering small components is an aquired skill requiring speed, steady hands and asbestos fingers, almost imposibble to achieve without a good quality soldering iron like a Weller. Plus lots of practice!
Would probably not gone for membrane or fabric switches but instead used magnetic or optical sensors. To get around the fiddly soldering I'd use surface mount components and mount on a home etched PCB that could be then drilled and snapped apart into postage stamp sections as this would be easier to wire up a large board.
Sensors can be expensive but there's more than one way to trip a switch and this article you may find illuminating... http://projects.dimension-x.net/archives/32 the video at http://hackedgadgets.com/2006/04/14/led-touch-sensor/ is also an eye opener.
Robert...
What about "Conductive Thread"?
http://www.sparkfun.com/categories/204
I'm really interested in a pure vinyl/cloth board with a e-fabric controller. Just can't seem to get enough time to build one.